With the growth of personalized consumption trends, the printing and dyeing industry is facing increasingly fierce market competition. Large-scale, single-variety production has gradually been eliminated and replaced by small-batch, multi-variety, and high-value-added production requirements. The primary development task of the traditional printing and dyeing industry is to quickly gain insight into customer needs and form a digital printing and dyeing process covering the entire printing and dyeing process equipment, so as to quickly adjust production plans and implement production scheduling according to customer needs. Resilience, comprehensively enhance their core competitiveness!
What are the advantages of developing a digital management system for the printing and dyeing industry?
1. One-stop integration of human resources, materials, equipment and other resources: through the development of a digital management system, the printing and dyeing production process can be integrated, which can effectively realize the collaborative management of laboratories, production departments, production workshops, and offline equipment. It can quickly enter customer order information, so that cross-departmental and cross-plant multi-person, multi-production task data can be quickly transferred, and through the docking of software and hardware, real-time production data can be obtained in a timely and effective manner for production planning and production process Data query provides a basis, which is conducive to tracing production responsibilities and improving production efficiency. In addition, the completion of work tasks of employees can also be evaluated and counted. Quantitative data display is conducive to the accounting and reconciliation of work performance.
2. Quick calculation and reconciliation of production costs: during the production process, energy costs, fabric procurement costs, dyeing and chemical procurement costs, labor/vehicle handling costs, employee piece rate wages, hardware/equipment costs, and material losses will be incurred The calculation of these fees is often very cumbersome, and it is easy to make mistakes by relying on manual labor. The printing and dyeing digital management system has opened up these links. When selecting processes and operations online, the corresponding costs will be displayed, which is conducive to the sales staff`s estimated cost reference quotation. It can also generate production reports, energy reports, production cost reports, etc., so that financial Accounts are more transparent.
3. Quick docking of material procurement: All suppliers of spare parts such as dyeing and chemical materials are entered online, and suppliers can be quickly selected and the supplier's product quotations can be compared horizontally. There are quotation trend graphs, purchase price trend graphs and current inventory trend graphs. , In order to help financial staff and purchasing staff to measure the necessity of offline material procurement, and choose the most cost-effective supplier, greatly reducing the cost of production.
4. One-stop production to ensure the quality of finished products: By connecting the system to the production equipment under the connection, you can realize the rapid selection of the formula library and the online proportioning of dyeing materials, allowing the dyeing vat to automatically weigh and inject materials, reducing manual operations The error, which solves the problem of unstable quality and high re-repair rate. When there is a problem with the dyeing vat and other equipment, the system will also issue a warning in time to ensure that the production can proceed smoothly.
How to reform printing and dyeing enterprises to achieve "intelligent transformation and several revolutions"?
2021 12/28